Measurement solutions for wireless weighing systems
Precise and reliable weighing systems are essential in numerous industries, from the early stages of research and development to the final stages of sales. Interface offers accurate and reliable wireless sensor technologies that are widely used in these critical weighing applications. Our solutions are deployed across various sectors, including aerospace, manufacturing, infrastructure, and maritime. Applications.
With a comprehensive range of wireless sensors, including load cells, load pins, shackles, and tension links, along with associated instrumentation and accessories, Interface is a preferred supplier for weighing applications on land, in the air, and at sea. Whether it's heavy-duty weight testing in the lab or continuous safety monitoring in the field, the durability and adaptability of our wireless options make them indispensable for a wide range of requirements.
Aircraft center of gravity and weighing with wireless load cells
Before a new Airplane leaves the factory, a detailed weight and balance report must be prepared, which includes the empty weight and the defined center of gravity (CoG). This report is critical to ensuring flight safety and optimal performance. Reweighing may also be required at a later date if the original report is lost, new equipment is installed, or as part of routine quality control, as aircraft naturally gain weight over time due to factors such as repainting, dirt, and oil deposits.
Interface offers a range of wireless load cells that integrate seamlessly with aircraft weighing systems to measure weight and accurately determine CoG. We can supply individual wireless load cells or provide a complete load measurement system, including indicators and instrumentation. All of our load cells are manufactured to the highest standards, making them the ideal choice for industries where safety and quality are paramount.
Pull our wireless stainless steel pressure cell ICPW It comes standard, eliminating the need for additional wireless devices, allowing for greater configuration flexibility. It is compatible with Interface's extensive range of wireless measurement devices, from simple indicators to advanced multi-load cell data acquisition systems. The unique, compact housing is constructed from semi-aromatic polyamide plastic, making the load cell lighter and more portable. Two easily accessible AAA alkaline batteries power the device, while the internal electronics remain completely sealed. The internal antenna further protects them from damage during use.
Interface's wireless load cells are versatile and designed for general use in laboratories or permanent outdoor installations. They are built to high standards and offer many options, including integrated carrying handles, load caps, and mounting bases. The standard model is constructed of durable stainless steel. For more demanding requirements, we also offer gauges with integrated software compatible with single- or multi-load cell configurations for data logging, monitoring, and reporting.
Spacecraft CoG weighing with wireless load shackles
Determining the center of gravity (CoG) of a spacecraft's crew module is a critical test. This test ensures the stability and peak performance of the spacecraft, thus directly contributing to mission success.
For this specific application, the wireless Crosby™ load shackle WTSSHK-B from Interface are an ideal solution. They are installed at three key points on the crew module, which is then inserted into a test frame. The load shackles measure the forces precisely, enabling precise CoG determination. The data is transmitted wirelessly via the industrial USB base station WTS-BS-4 transferred to the customer's computer, where they can be used with the supplied Log100 software displayed, logged and graphically presented. The results can also be displayed on the Handheld display WTS-BS-1-HA from Interface for multiple transmitters. Read more here.
Gantry crane weighing systems with wireless load pins
Gantry cranes are essential for various mobile and lifting applications in industry and construction. A reliable weighing system is crucial for the crane to safely handle heavy containers or loads and prevent breakdowns and accidents. Read: Load cells increase the performance of gantry cranes.
Interface offers a range of sensor options for crane weighing and overload protection systems. These systems assist operators by providing real-time total weight data to prevent overload situations. Our team of weighing experts has decades of experience providing measurement solutions for these systems, which have been installed in all types of hoists and cranes, including overhead cranes, construction cranes, infrastructure project cranes, shipyard and harbor cranes, and marine and offshore cranes.
The wireless load measuring pin Interface's load pins are designed to directly replace the existing load pins in a crane's header block, providing a signal proportional to the measured load without requiring any modifications to the crane. This allows the crane weighing and overload system to warn the operator of potential lifting hazards and support safe load management. Preset audible and visual alarms can also be integrated, along with triggers to shut down the crane if a lift exceeds the safe load limit.
For demanding environments such as oil platforms and FPSOs, we can ATEX– and supply IECEx-certified measuring sensors with explosion-proof (Ex d) and intrinsically safe (Ex i) approvals. We also offer under-hook solutions for situations where a fixed installation is not required or where the use of a load pin is not possible. View our range here. wireless load measuring pin.
Boat weighing with wireless load pins and tension pins
Boats often need to be lifted out of the water for inspections, maintenance, repairs, anti-fouling work, moving, or winter storage. For this task, Boat lifts and cranes The installation of a load monitoring system ensures that the boats are lifted safely every time.
Replacing load pins in the pulley block with interface load pins, combined with a display, provides real-time load data during the lift. This information helps monitor the load distribution across individual lifting points and ensures even load distribution. Uneven load distribution can overload individual slings or ropes, leading to failures, costly damage to the vessel, and endangering personnel. The system can also provide an accurate vessel weight, which helps verify transport weight or ensure that appropriate supports are in place in dry dock.
For situations where a temporary or portable load monitoring system is required, wireless interface load shackles or wireless interface tension links can be used, which are typically attached to the lifting points. Wireless systems are ideal for this purpose, and we offer a comprehensive range of wireless and wired products.
TIP: See our weighing solutions guide for more options.
Interface recommends using multiple WTSSHK-B Wireless Crosby™ Bow Load Shackles at the lifting points of the hoist. Data for individual loading points and the total weight can be transmitted wirelessly to a base station. While the boat is being lifted, force measurements are transmitted wirelessly to the industrial USB base station WTS-BS-4 The customer can then measure individual load points and the total weight. When the device is connected to a computer, the force data can be recorded and graphically displayed using the included Log100 software. Loads can also be measured using the wireless Handheld display WTS-BS-1-HA for multiple transmitters. Read more about the application of the boat lift.
Factory batch weighing with wireless applications
Many factoriesthat mix bulk material in batches can benefit from a conversion and automation of their weighing processes. Manual weighing, in which ingredients are weighed individually before being emptied into a mixer or processing vessel, is often time-consuming and prone to human error.
Implementing an automated batch weighing and control system can quickly yield significant returns by increasing productivity and measuring ingredients more accurately. This results in reduced product losses due to overstocking and higher product quality thanks to consistently accurate ingredient ratios.
Batch weighing and control systems typically consist of a central bin or tank mounted on a load cell frame. One or more dosing devices automatically feed materials according to the specified recipe. After each deposit, the load cells confirm that the correct amount of product has been delivered before the next ingredient is added. Alerts can be configured to notify operators if an incorrect amount of product is delivered to the central bin. Interface offers wireless load cells and gauges compatible with weigh frames, as well as a variety of accessories. These include weigh brackets that allow movement of the bin or tank while maintaining high accuracy in weight measurement.
Wireless load cells, load pins, load shackles and tension links
- ILPW Wireless Standard Load Pin
- ICPW Wireless Stainless Steel Compression Load Cell
- WTSLP Wireless Custom Stainless Steel Load Pin
- Hazardous Environments WTSTL Wireless Stainless Steel Tension Load Cell
- WTSATL Lightweight wireless aluminum traction handlebar
- WTSATL-JR Wireless compact aluminum traction control arm
- WTSSHK- D Wireless Crosby™ Load Shackle
- WTSSHK-B Wireless Crosby™ Bow Load Shackle
- WTSSHK-B-JR Wireless Crosby™ Bow Load Shackle
- WTSSHK-B-HL Wireless Bow Load Shackle
- Hazardous Environments WTSSHK-D Crosby™ Wireless Load Shackle
- Hazardous Environments WTSSHK-B Wireless Crosby™ Bow Shackle
- Hazardous Environments WTSSHK-B-HL Wireless Bow Load Shackle
From ensuring flight safety and spacecraft performance to optimizing industrial processes and safeguarding ship operations, Interface's highly accurate and reliable wireless weighing solutions are designed for the most demanding applications. Our commitment to quality, customization, and cutting-edge technology guarantees you can achieve precise measurements and improve safety for all your weighing needs. Contact us today to find out how Interface can provide the ideal wireless solution for your specific requirements.